1500x1500mm Ball Screw Driven ULTIMATE Bee CNC Router Machine Engraver Full Kit

Description: The BULK-MAN 3D ULTIMATE Bee is a solid and reliable CNC Machine. Featured by HGR Rails and Quiet Transmission Ball Screws! The ULTIMATE Bee CNC excels at cutting through plastics, foam, softwood, hardwood and even soft metal such as aluminium and brass. The ULTIMATE Bee is our second CNC Machine based on the initial WorkBee design lineage, which is characterised by the use of C-Beam. Extrusions and the rectangular-shaped Y-Plates. It is 100% fully self-developed, designed by BulkMan3D International R&D Team and copyrighted by BulkMan3D. Frame Structure: 4 Axis Transmission: SFS1210 Ball Screw + HGR Linear Rails Maximum Supported weight of Z-Axis(spindle): 6kg Maximum Cutting Area(Tested with ∅80 1.5KW spindle): – Z-Axis: 150-180mm/5.9-7.1inch – X-Axis: 1270mm/50inch – Y-A ULTIMATE Bee CNC Router Machine Full Kit The BULK-MAN 3D ULTIMATE Bee is a solid and reliable CNC Machine. Featured by HGR Rails and Quiet Transmission Ball Screws! The ULTIMATE Bee CNC excels at cutting through plastics, foam, softwood, hardwood and even soft metal such as aluminium and brass. The ULTIMATE Bee is our second CNC Machine based on the initial WorkBee design lineage, which is characterised by the use of C-Beam. Extrusions and the rectangular-shaped Y-Plates. It is 100% fully self-developed, designed by BulkMan3D International R&D Team and copyrighted by BulkMan3D. Frame Structure: 4 Axis Transmission: SFS1210 Ball Screw + HGR Linear Rails Maximum Supported weight of Z-Axis(spindle): 6kg Maximum Cutting Area(Tested with ∅80 1.5KW spindle): – Z-Axis: 150-180mm/5.9-7.1inch – X-Axis: 1270mm/50inch – Y-Axis: 1250mm/49.2inch Package Content ULTIMATE Bee Mechanical Kit Quiet Transmission Precise SFS1210 Ball Screw Cable Drag Chain System XYZ Touch Probe +Options Spindle Bundle Kit with Dust Cover 1.5KW Air-Cooled or Water-Cooled (High Speed 7 Series 4 Bearings) 2.2KW Air-Cooled or Water-Cooled (High Speed 7 Series 4 Bearings) +Options Controller Bundle Kit (Including Wiring Cable Kit) with Stepper Motors UC300 Mach3 (with 3N.m Closed Loop Stepper Motors) UC300 Mach3 (with IHSV57 180W 3000rpm Servo motors) DDCS4 V3.1 OFF-LINE (with 3N.m Closed Loop Stepper Motors) DDCS4 V3.1 OFF-LINE (with IHSV57180W 3000rpm Servo motors) Note: Drag Chain System is already included in this machine design and no need to be added after! Attention: The Ball screw nut fixing and dismounting requires professional tools or done by professional stuffs! Never rotate the ball screw nut over the ball screw end! This is very important as if the ball bearings come off the ball nut the ball screw will not work properly and you will void any warranty! Free Gift-10PCS Drill Bits (Optional) Diameter:0.6-1.5mm Degree 20°-90° Diameter 0.5-3.175mm Size M3-M10 (6PCS) Diameter 2.1-3.05mm Note: It’s default to send1.5-6mm drill bits for free, please leave us a message if need other sizes. ULTIMATE Bee Breif Introduction Bulk-Man 3D is the largest wholesaler of Open Source CNC parts worldwide. By producing or sourcing parts directly from the factory, we eliminate the “middle man”, and in doing so, we can provide the best wholesale price direct to the public! After many CNC owners and members of the community approached us requesting a linear rail solution for their machine at an affordable price, our technicians worked hard researching different options available and ways we can improve on existing designs. The result of the project was the QueenBee Pro CNC Machine. Carrying on the tradition of community engagement, CNC owners and members wanted more, our technicians went back to the drawing board researching more improvements based on community input, the resulting machine is the ULTIMATE Bee CNC Machine. The ULTIMATE Bee mainly distinguishes itself from the first design, the QueenBee PRO, by having Ball Screws as a transmission system instead of the traditional ACME Lead Screw. The Ball Screw has high-efficiency levels, delivering more torque to the motor when compared to an ACME Lead Screw used in the QueenBee PRO. Machine Capability The ULTIMATE Bee is not only a machine capable of cutting through a wide diversity of materials. The ULTIMATE Bee excels at cutting materials outperforming others. Compatible Material for Cutting/Milling/Engraving: Aluminium / Hard Wood / Soft Wood / Oak / Plexi Glass / Delrin / HDPE / Foam. By using different Drill Bits & Milling Cutters: The ULTIMATE Bee can create intricate 3D carvings like wood artware, inlays, adverting logo, plaques,furniture, amazing art works and so much more. All the widely used applications can be achived here! Workable Dimensions(mm): Frame Size X-Axis Y-Axis Z-Axis 500x500mm 273mm 262mm 180mm 500x750mm 273mm 512mm 180mm 750x750mm 523mm 512mm 180mm 750x1000mm 523mm 762mm 180mm 1000x1000mm 773mm 762mm 180mm 1000x1500mm 773mm 1262mm 180mm 1500x1500mm 1273mm 1262mm 180mm Recommended Waste Board Dimensions(mm): Frame Size Width Length 500x500mm 262mm 180mm 500x750mm 512mm 180mm 750x750mm 512mm 180mm 750x1000mm 762mm 180mm 1000x1000mm 762mm 180mm 1000x1500mm 1262mm 180mm 1500x1500mm 1262mm 180mm ULTIMATE Bee Comparison The ULTIMATE Bee was designed by our team of engineers with a great amount of thought into each aspect of the machine. Each of the components used on our machine are designed to be paired with each other in order to create a perfect ecosystem which results in the ULTIMATE Bee CNC Machine. Don’t be tricked by other companies who claim a larger ball screw, more rails/ bearings, or different rail positioning will make their machine better than the ULTIMATE Bee. These are presumptions made with no engineering reason or facts by salesmen, not engineers. By researching the specifications of the components, you can conclude that in fact larger ball screws, more rails/bearings, different rail positioning all reduce a machine’s performance. Ball Screw Size Engineered For Our Machines Diameter The ULTIMATE Bee features a 12mm Diameter Ball Screw. The 12mm Diameter Ball Screw was carefully selected by our engineers to make the most of a NEMA 23 stepper motor.Just by having this smaller diameter than a 16mm Ball Screw, it reduces the load on the motor by 25%. In other words, when the NEMA 23 Stepper motor is paired with the 12mm Ball Screw the motion motors drive through tougher materials with up to 25% more torque than the same motors paired with a 16mm Ball Screw. Why Do You Get More Torque Out of a 12mm Ball Screw? The reason is very simple: the further you apply the force to the pivot point, the more impact this force will have on the pivot object. On a CNC, the stepper motor shaft is the pivot point, and the distance where the force is applied to the shaft is determined by the diameter of the Ball Screw. The analogy in the image below helps explain why a smaller diameter Ball Screw can be more effective. Why Do You Get More Torque Out of a 12mm Ball Screw? Bigger Ball Screws are recommended when they are designed to work with larger motors such as NEMA 34, or AC Servo motors for the transmission system to compensate for the extra torque required. Machines of this caliber would also use cast and milled steel frames rather than aluminum profiles. A Ball Screw larger than 12mm should not be used in a design where the motors are NEMA 23. What About The Vibration On a Smaller Diameter Ball Screw? Keeping low-vibration levels in the transmission system is extremely important for a CNC Machine. Due to this, we have paired the ULTIMATE Bee with a 10mm pitch Ball Screw instead of a usual 4mm pitch for the X and Y-Axis. This change has significant results, making the CNC travel more with smaller Ball Screw rotations, thus, reducing the Ball Screw vibration at fast feed rates. Our engineering tests conclude: A 12mm ball screw has the perfect balance of torque and vibration when paired with a NEMA 23 motor in a CNC Machine size 1500x1500mm or less. Larger Ball Screws are an incorrect design for NEMA 23 Motors. That is why the ULTIMATE Bee is the best design of its kind! 2 Rails Is Better Than 4 Simpler Design, Better Results! The correct number of linear rails and bearings were selected by our engineers to increase performance. The HGH15CA bearings used on the X and Y-Axis were designed to have the correct spacing between them when mounted to a 20 series profile. The Y-Axis each utilise a single HGR15 linear rail with 2 x HGH15CA bearing carriages on the gantry plates. By using 2 HGR15 linear rails, one on the Y and one on the A-side(Y-Axis Slave), and not 4, the weight, friction and complexity are all reduced while maintaining enough load capacity with the 4 x HGH15CA bearing carriages for a dynamic load rating of approximately 14kN (or approx.1,400kg). In other words the dynamic load rating of our ULTIMATE Bee Y-Axis when using 1 rail per side is approximately 1,400kg! In a system where only the friction caused by bearings is considered, having double rails and bearings on the Y-Axis as per the image below will add an additional +100% of the amount of friction, therefore, more motor power will be required. If you pair this with any minute misalignment of a bearing or rail during installation, the force required by the same motor to move 4 bearings will result in loss of motor power which is translated to a loss in performance of a machine that uses 2 rails (4 bearings) on one actuator. Because the X-Axis gantry carries the Z assembly the moment loads (MR in particular) are distributed by using 4 x HGH15CA bearing carriages and 2 x HGR rails. The Z-Axis uses 2 x MGN15 Linear Rails and 4 x MGN15C carriages spaced to obtain maximum possible resistance to the operational moment loads (MP in particular).In other words, we reverse engineered the forces that the Z-Axis is subjected to during a cutting operation, and then, calculated the necessary spacing between MGN bearings for the Z-Axis. NOTE: The position of the Ball Screws, Linear Rails and Bearing Carriage are designed for optimal positioning on all axis (Y, A, X and Z) – another example of Bulk Man 3D engineering innovation. Parallel Bearing Design Opposite bearing designs are a flaw The opposite bearing design implemented by other competitors is an inferior and incorrect engineering design for the X-Axis. The correct design is where the rails and bearings are on the same face because the bearings are less susceptible to twisting from moment forces when paired with another set of bearings.The opposite bearing design is more susceptible to twisting especially when paired with heavy spindles such as the 2.2kW. The moment force subjected to the bearings in this configuration will induce more runout, meaning worse tolerances compared to a stronger and correctly engineered design that has bearings on the same face. Correct Couplers Used In ULTIMATE Bee Design Coupler Comparison Double diaphragm couplings are designed for ball screws while jaw couplings are not designed for ball screws. Double Diaphragm couplings are more efficient than Jaw Couplings when paired with ball screws as they are designed for zero backlash. The diaphragm coupling design uses metal plates rather than plastic, making them more reliable and yield a longer service life. The double diaphragm coupling allows for higher speed and vibration dampening in the system which is essential for high performance and smooth running of the CNC. Smooth operation with little to no vibration will mean smoother and high-quality cuts. A design which uses a Jaw Coupling with a Ball Screw is an incorrect engineering design and will produce poor finish on the work piece. Ball Nut Gaskets Reduce Vibration and Binding Giving the ball nut a vibrational buffer in the form of a rubber gasket, the ball screw remains centered by damping the vibrational forces acting on the metal parts. This provides precision results and prevents the axis from binding up. This small addition make the ULTIMATE Bee a far more effective system,in order to get the most out of your machine without the worry of damage or chatter on your workpiece. Upgradeable Motors Achieve Commercial Speeds Our ULTIMATE Bee CNC has options to have its motors upgraded to achieve high-speed operation similar to industrial machines. Very few machines can match the rapids speeds of up to 30,000mm/min like the ULTIMATE Bee can with servos. This means much faster workflow and more jobs done. Competitor machines offer a maximum of 5000-6000mm/min.Our Servos offer higher levels of accuracy and can be programmed to get the most performance out of your CNC, so you will not need to upgrade for a faster machine in the future. Extra Z-Axis Height Increases Work Possibilities Our machines offer 180mm of Z-axis workspace to maximize the working potential. It is easy to mill out large cuts of wood, plastic or aluminium or add a rotary axis. When our engineers designed the ULTIMATE Bee we took our customer’s feedback on wanting extra workable height as a main consideration. In this way, there will be no need to make upgrades or additions later to achieve more cutting depth, or space to add a new rotary axis. The ULTIMATE Bee, The Best and Last of its Kind! Coming from the WorkBee lineage, the ULTIMATE Bee was thoroughly designed to be the best and last of its kind. No need for versions 2, 3 and etc. We said NO to upgrades as everything was carefully designed to provide the best possible machine design and performance. As we scoped and advertised, this is the truly ULTIMATE Bee. 'ULTIMATE Bee' Frame Design Features After many hours of research and prototyping and also getting feedback from the community, we worked on creating the ULTIMATE Bee.The ULTIMATE Bee has many features over previous CNC designs and our team has once again brought an innovating machine to overperform others. Some upgrades from the QueenBee PRO to the ULTIMATE Bee include: Ball Nut Bracket Gaskets Precision laser cut 1.5mm rubber gaskets are used on all Ball Nut mounting brackets to allow for easy alignment while maintaining a ridged and secure join to the gantry plates. The Gasket aids in the building by compensating for any minor misalignment as well as acting to absorb vibrations during operation (essential in a more ridged drive system). Quiet Transmission Ball Screw Drive System There are many benefits in using Ball Screws, such as high efficiency and reversibility, backlash elimination, high stiffness, high lead accuracy, and many other advantages. Compared with the contact thread lead screws, a Ball Screw adds balls between the nut and screw. The sliding friction of the conventional screw is thus replaced by the rolling motion of the balls. The ULTIMATE Bee drive system has been upgraded to SFS1210 and SFU1204 ball screws and ball nuts. The 10mm pitch SFS1210 is used on all axis giving a noticeable increase in speed while maintaining the ability to be accurate and with measurable repeatability greater than or equal to 0.01mm. Using the Spark-Concepts xPRO V5 the calculated resolution of the Y, A and X-axis of the ULTIMATE Bee is 0.00625mm at 1/8th micro-stepping. The Z-axis SFU1204 Ball Screws have a 4mm pitch so the Z calculated resolution is 0.0025mm. Ball Screw Resolution vs Microstepping Table: Micro Stepping SFU1204 – 4mm Pitch SFS1210 – 10mm Pitch Full 0.02mm 0.05mm 44563 0.01mm 0.025mm 44565 0.005mm 0.0125mm 44569 0.0025mm 0.00625mm 44577 0.00125mm 0.00313mm By using an SFU1204 with 4mm pitch on the Z-Axis the system is able to maintain its position even while the motors are not energized – even with heavier 2.2kW water-cooled spindles! This simple choice means no more broken bits or spindles falling into stock when powering off. X-Axis Extrusion Revision The 2040 Extrusion on the rear of the X-Axis has been replaced with a 4040 to allow for improved cable management and rigidity. By adding a 4040 extrusion to the back of a C-Beam Extrusion, the X-Axis is braced with a stronger support. Plate Design All plates have been completely redesigned to incorporate better cable management, mounting sensors and switches, and allowing for more adaptive integrated applications. All of the main plates are made with thick 10mm aluminium. All surfaces where bearing carriages are mounted have been machined flat to provide a smooth surface for easy and accurate alignment. HGR Linear Rails The Y and A Axis each utilise a single HGR15 linear rail with 2 x HGH15CA bearing carriages on the gantry plates. By using 2x HGR15 linear rails, one on the Y and one on the A-side, instead of 4, this reduces the complexity of assembly and rail alignments without compromise on the performance. Each HGR bearing has a dynamic load rating of approximately 14kN (or approx. 1,400kg). Diaphragm Couplers We have introduced diaphragm couplers with the ULTIMATE Bee machines. One of the main benefits of using diaphragm couplers instead of standard flexible couplers is that there is significantly less backlash, as well as drastically increasing the resolution and repeatability of the system. Diaphragm couplers are also designed to have noise reduction and vibration compensation. The vibration compensation increases the lifespan of the mechanical hardware used on the transmission system. What are Linear Rails and Bearings? Linear Rails consists of two parts, the rail and the bearing.The Rail is a precision machined strengthened steel assembly that has twin parallel tracks to guide a bearing (also know as roller) along. When combining the rail with the bearing you achieve low friction and high stiffness linear motion for loads ranging from 1kg to thousands of kilograms. Why use Linear Rails? There are many applications for using linear rails including industry,medical, science,defence, mining, construction, transportation. The benefit of linear rails over other types of linear guides are the rigidity, accuracy and load capacity. Linear rails are designed to withstand force applied from loads in all directions, unlike other guides that are only design to withstand a load in one direction. Linear bearings use recirculating balls held in place under tensions for movement. The high strength construction of the bearings make them superior to previous wheel motion in respect to load capacity, displacement accuracy and rigidity. Take a Look at our CNC Controller Options The UC300 is the upgrade to the NVUM CNC controller. 57 Integrated Servo Motor 180W 3000rpm 0.6Nm Features:① Full Closed LoopPrecise position and speed control to meet the most demanding application requirements.② Low Heating / High EfficiencyAdjust the current in real-time according to the actual load conditions to minimize heat generation.③ Smooth and AccurateBased on the encoder space vector current control algorithm, it has excellent performance in the full speed range. ④ Exercise MonitoringThe interface of interactive monitoring and tuning can get the most optimized performance output as quickly as possible. The UC300 is the upgrade to the NVUM CNC controller.This Bundle is UC300 controller matchs with high performance 3N.M close loop stepper motor and HBS57 stepper motor drive.Features:1. Low heat (static, the current is almost zero, no heat). 2.Smoothing (based on the feedback vector space vector current control algorithm and vector smoothing filtering technology, the traditional stepping motor troubled low frequency resonance has a very good resistance). 3. Large torque output in some cases can simplify the complexity of the machine. DDCS4 V3.1 is 3 or 4 axis motion controller for stepper and servo systems.DDCS V3.1 numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. The internal operating system is Linux based. The panel layout structure of the CR8-500 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported. This Bundle is DDCS4V3.1 Controller Bundle with 3N.m Closed Loop Stepper Motors. DDCS4 V3.1 is 3 or 4 axis motion controller for stepper and servo systems.DDCS V3.1 numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. The internal operating system is Linux based. The panel layout structure of the CR8-500 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported. This Bundle is DDCS4V3.1 Controller Bundle with IHSV57 180W 3000rpm Servo motors Component Specs 1.5 KW Air/Water Cooled Spindle - Net weight (1.5kW Air-Cooled): 2.6kg - Spec(1.5kW Air-Cooled): φ 65 x 205mm - Net weight(1.5kW Water-Cooled): 4.2kg - Spec(1.5kW Water-Cooled): φ 80 x 205mm - High Speed-7 series 4 Bearings - Power: 1.5 kW - Voltage: 220 ~250 V or 110 V - Frequency: 400 Hz - Speed: 8000-24000 R/min - Air/Water Cooling - Run-out off: less than 0.005 mm - Grease Lubrication - VFD Inverter 1.5 kW 220 V or 110 V - Collet: ER11 (15pcs/set, size from 1mm~7mm) 2.2 KW Air/Water Cooled Spindle - Net weight(2.2kW Air-Cooled): 5.5kg - Spec(2.2kW Air-Cooled): φ 80x 205 mm - Net weight(2.2kW Water-Cooled): 5.3kg - Spec(2.2kW Water-Cooled): φ 80 x 205mm - High Speed-7 series 4 Bearings - Power: 2.2kW - Voltage: 220 ~250 V or 110 V - Frequency: 400 Hz - Speed: 0-24000 R/min - Air/Water Cooling - Run-out off: less than 0.005 mm - Grease Lubrication - VFD Inverter 2.2kW 220 V or 110 V - Collet:ER20 (28pcs/set from1mm~13mm) Nema 23 High-Torque Stepper Motors - Step angle: 1.8°±5% - Phase number: 2 - Insulation resistane: 100MΩ min.(500V DC) - Insulation class: Class B - Rotor inertia: 600g.cm2 - Mass: 1.2kg - Rated voltage: 3.6V - Rated current: 3A - Resistance per phase: 1.2Ω±10% - Inductance per phase: 4mH±20% - Holding torque: 2.45N.m - Detent torque: 90mN.m Close Loop Stepper Motor & Stepper Driver - Stepper Motor model: 57HSE3N - Shaft Diamater: 8mm - Step angle/phase: 1.8 Degree - Hold torque: 3N.M - Encoder cable: 5000mm - Motor cable: 5000mm - Rated voltage/current: 3.5A - Outlet mode: single output shaft - Rated speed: 1000 rpm (no-load speed: 2000 r rpm) - Outlet mode: two-phase four-wire (must be wired according to motor label - Suit for Controller: DDCS V3.1, UC300 Stepper Driver Model: HBS57 - Maximum peak current: 5A - Impulse response frequency: 200KHz - Subdivision: 200~51200ppr - Voltage: DC16-70VDC - Pulse Signal: 3.3V/5V/24V compatible. No string resistor required - Protective function: overvoltage, overcurrent, tracking error out of tolerance - Signal input Compatible:5-24V signal (Don't need a resistor) - Control Way: 32 bit DSP Vector Closed Loop - Advantage: Closed-loop vector control to ensure high-speed and high-torque output of the motor and no step to lose 57 Integrated Servo Motor - Size: 52 x 76 x 148mm (2 x 3 x 5.8") - Input voltage: 20~50V DC (Typical Value 36V) - Power: 180W - Shaft Diameter: 8mm - Torque: 0.6NM - Rated Speed: 3000 - Impedance: 0.53±10%Ω - Continuous output current: 6A - Speed response frequency: 50KHz - Peak torque: 1.71 - Maximum pulse frequency: 250K - Default rate: 9.6Kbps (Required external conversion interface) - Cooling mode: Natural cooling or forced air cooling - Suit for Controller: DDCS V3.1, UC300 Cable Drag Chain Our 15x30mm Cable Drag Chains have each individual link able to be opened up, this is an incredibly useful feature that the smaller drag chains do not have. Drag chains can be shortened or lengthened by simply removing or joining links of the chain. Dual Spindle Mount Kit Our router spindle mount kit provides all the mounting hardware required to securely attach a router. Dual spindle structure makes your Z axis running more steadily! XYZ Touch Probe Using the BULK-MAN 3D XYZ Touch Probe allows you to quickly identify and set your work zero in (X, Y, and Z-Axis) by running the probing features found in the CNC Machines Control Interface. Our Touch Probes boast a plug and play feature which allows you to freely connected and disconnect the probe when not in use. Credits&Warranty “V-Slot” and ” C-Beam” are registered trademarks of OpenBuilds LLC as released under the Creative Commons Licence “Attribution-Share Alike”. Warranty: 1.5 year online support. Lead Time: 3-7 working days after payment.

Price: 2359.5 USD

Location: Guangdong

End Time: 2024-09-22T07:07:08.000Z

Shipping Cost: 0 USD